For any respectable 17th century artillery force, gabions are a must. I know there are commercially available ones, for example the injection-moulded pieces offered by Renedra, but I went the cheap way.
After experimenting some, here's the complete method to Build Your Own Gabion, also called the Gyros Method:
- Glue some corkboard together in layers, up to your desired height
- Once dry, using a scalpel shave it down to a cylindrical form (hence the name)
- Place it on a washer (I used wooden buttons from Pepco)
- Place six or so bamboo sticks around the gyros meat's circumference, evenly distributed
- Dunk one end of a long thread into CA glue and tug it under one of the supporting bamboo sticks
- Once that end of the thread is set, wind the thread around the thing, going from bottom to top
- When it's covered up to the desired height, cut the thread and add a few dots of CA glue for extra sturdiness
- Once dry, coat the thing in PVA, the thread will swell and become less pliable
- Add some PVA and dirt on the base and the top of the gabion
- Now you can paint it, I used simple brown colours and a beige drybrush (it is preferred to wait 1-2 days for the PVA to dry completely, otherwise the layers of paint over it might crackle).
First I tried making the wicker basket and filling it up, but the force of the thread wound around the supports made it look a little bit weird. By creating the core from corkboard first, you can also be assured of a regular shape and size throughout your production line. It's also a good way to dispose of corkboard scraps left over from other projects.
These are for 28mm figures, but I guess they could be replicated for any other scale as well. Also the same method could be used to produce wicker fences.
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